Tool

Set up the experiment

Run sheet = design × randomized order × blocks

Choose a two-level design, name the factors and set their low and high levels, and the tool builds a randomized run sheet you can print and fill in, or copy into Excel or Minitab. Load the example to see the weld experiment from the DOE Toolbox.

Factors and levels

Everything runs in your browser. Nothing is sent to a server, and entries are not saved between visits. Levels may be numbers or words; a center point needs numeric low and high levels.

Plan

What this design gives you

Setups (runs)
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Units in total
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Line time
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Resolution
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Blocks
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Center points
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Choose a design to see its properties.

Aliasing

What is mixed up with what

Run sheet

Run the setups in the order shown, within each block. Reset every factor between setups, write down the setting you actually read, and note anything unusual. Do not change the order to save time.

Instructions

How to use this tool

  1. Choose the design you settled on in the Design step. The list shows the number of runs for each choice.
  2. Name each factor and enter its low and high level and unit. Keep the levels you agreed in the frame.
  3. Set replicates, center points, blocks, and the number of units at each setup. Enter the setup and test times to see the line time.
  4. Read the plan panel: the resolution, the blocks, and the aliasing. Check that nothing important is mixed up.
  5. Print the run sheet or copy it into Excel or Minitab. Run the experiment in the printed order, and record the actual settings and results.
  6. Keep the seed with your records so the order can be reproduced.

What This DOE Run Sheet Generator Does

Pick a two-level design, name the factors and enter their low and high levels, and the generator builds a randomized run sheet. It supports full factorial designs and the standard half, quarter, eighth, and sixteenth fractions, with replicates, center points, and two blocks. It reports the resolution and the aliasing, estimates the line time, and lets you print the sheet or copy it as CSV for Excel or Minitab.

It is the companion to the Run step of the DOE Toolbox, and it uses the same standard generators as Minitab’s default two-level designs.

How the Design Is Built

ElementHow it is madeWhy
Base designA full factorial in the first factors, with −1 and +1 for low and highEvery combination of the base factors
Extra factors in a fractionEach is a product of base columns (for example F = ABCDE)Runs part of the full design while keeping the columns balanced
ResolutionThe length of the shortest word in the defining relationTells you which effects are mixed up
BlocksRuns are split by the sign of a high-order interaction, chosen so that no main effect or two-factor interaction is confounded with blocksSeparates a day or batch difference from the factor effects
Center pointsRuns with every factor at its midpoint, spread between the blocksEstimate pure error and test for curvature
RandomizationA seeded shuffle within each blockSpreads drift across all settings; the seed makes the order reproducible

Worked Example

The pre-loaded setup is the weld experiment from the DOE Toolbox: six factors, a half fraction with 32 setups (resolution VI), two housings welded at each setup, and two blocks for two line days. The generator confirms 32 setups, 64 housings, and 8.5 hours of line time at 10 minutes per setup change and 3 minutes per housing. All main effects and two-factor interactions are clear of each other, and the blocks are confounded with the A × B × C interaction.

Change the design to a quarter fraction of six factors and the resolution drops to IV with 16 runs: main effects are still clear, but two-factor interactions become mixed up in pairs. Change the design to a half fraction of three factors and the resolution drops to III, which the tool flags as a design for screening only.

Limits and Good Practice

DOE Run Sheet Generator Frequently Asked Questions

Does the order of the runs matter?

Yes. Running the setups in the randomized order spreads drift, such as tool wear, temperature, and operator fatigue, across all the factor settings so it does not look like a factor effect. Running in the standard order lines drift up with the factors that change slowly.

What does the random seed do?

The same seed always produces the same order, so you can regenerate the sheet later or give someone else the same order. Click New random order to try another seed, and keep the seed with your records.

What is a center point?

A run with every factor set at the midpoint of its low and high levels. Center points estimate pure error and test whether the response is curved. They need numeric levels.

Why does the tool refuse some block choices?

Blocks must be confounded with an effect you are willing to lose. The tool looks for an interaction of three or more factors whose aliases also have at least three factors, so no main effect or two-factor interaction is lost.

Can I import the sheet into Minitab?

Yes. Copy it as CSV or download the file and paste or open it in Minitab or Excel. Use the actual-value columns for the factors, and enter the results in the result columns. Minitab can also create the same design with Stat > DOE > Factorial > Create Factorial Design.

Is my data stored anywhere?

No. The generator runs entirely in your browser, nothing is sent to a server, and your entries are not saved when you leave the page.